|
Written by Ray Province
|
|
Saturday, 06 March 2010 15:13 |
|
The art of distilling spirits is on the rise. There are many people beginning to look at this old Ozarkian art as a potential new business. As we have mentioned before, we even have our first (legal) micro distillery in the Ozarks. The owner of Copper Run Distilleries is even now doing some consulting people wanting to learn the business. In a time when the Federal Government is looking for more revenue, the old moonshiners may end up helping the cause. I know on the $20 bottle of Ozark Moonshine I purchased recently, there was just over $2.00 in taxes.
So, what is distillation by shere definition?
Distill- Dis*till"\, v. t. 1. To let fall or send down in drops. 2. To obtain by distillation; to extract by distillation, as spirits, essential oil, etc.; to rectify; as, to distill brandy from wine; to distill alcoholic spirits from grain; to distill essential oils from flowers, etc.; to distill fresh water from sea water. 3. To subject to distillation; as, to distill molasses in making rum; to distill barley, rye, corn, etc.
Source: Webster's Revised Unabridged Dictionary, © 1996, 1998 MICRA, Inc.
The Distillation Process
Put simply, distillation is the process used to seperate your alcolohic wort into separate elements. It will help to get rid of gases, water, and other such things, and leave you with a purer alcohol. The process of boiling the liquid turns it to steam, then condensation will return the left over product to a liquid again. Only now, the concentration of alcohol is greater than the basic 10-14% achievable by mere fermentation.
The basic still is made up of 3 basic parts:
(1) A flask with an outlet tube, (2) A condenser, and (3) A vessel.

Distillation Simplified
So basically, we are going to use a still to separate alcohol from our base product: various kinds of fruits, wheat, rye, corn, wines, and beers. We have to start with a simple wort, that has been fully fermented. Then, we will heart the fermented wort. The various parts of the fermented product will boil off, at different points. (i.e. not all elements reach a boiling point at the same time.) The product is then collected is some kind of bottle, can, etc. There are three classic parts of this process: the head, the heart, and the tail. What we are after is the heart. The other two parts are the undesireable part of the process, and can even cause physical harm.
Types of Stills Used in the Spirit Industry
- Alembic Pot still - The oldest and most recognized still design. The flask or kettle is typically copper and resembles a huge onion shape, which liberates the alcohol from the mixture. The vapors rise and pass through a narrow pipe and then through a serpentine coil, a cold-water bath condenses the vapors in the coils, converting them back to liquid form.
- Reflux or Column still - A 'technological' advance over the pot still. It is more efficient, requiring only a single distillation done in one continuous operation. This type of still allows for exact separation techniques. Also, changing the reflux rate provides great flexibility to create the style and quality of the type of spirit produced.
The reflux still is not only more efficient, but also is equipped to reduce potential cyanides and ethylcarbamate that are harmful if too much of them are present. So, that's the basic on the two types of stills commonly in use.
Some Basic Equations for Figuring Cost and Consumption
Here are some basic numbers on cost and consumption. Please understand that these are estimates, and may not reflect the actual experience you would have.
Water consumption per batch: For every 600 liters of batch, estimate about 1200 liters of water needed. The water is required for cooling and should not exceed an inlet temperature of less than 20 °C. The water outlet temperature is ~ 70 °C. If the costs for water are high, there are technical solutions to circulate chilled water. The temperature of the output distillate should be about 20°C.
Steam consumption: about 100 kg/hr is the standard value for a capacity of 600 liter, assuming 1-hour time to bring the mash to boil. To finish the process, you need about an additional 1.5 hours consuming approximately 70 kg steam per hour.
For the calculation of the energy consumption the following basic numbers are valid: Net 170,000 BTU is required per hour. For gas fired steam boilers this means a 220,000 BTU on input. Based on the BTU value of your natural gas or propane, you can calculate to cost of fuel.
I have attempted to provide very basic information on the distillation process. The best thing to do is get the help of a real mentor. If you are considering entering the business, I would be happy to put you in touch with someone who can help you do the process right. Not only do you have to know how to distill, you will have many other tasks involved to get a legal micro-distillery up and going.
Slainte,
Raymond C. Province
The Celtic Ozarkian.
|
|
Last Updated on Sunday, 07 March 2010 14:04 |
|
|
Mid Season Care of the Hop Plant |
|
|
|
|
Written by Ray Province
|
|
Sunday, 21 February 2010 14:16 |
|
As your hop plant grows to its ultimate height, typically at the end of June here in the Ozarks, the mid season care of the hop plant begins. The beginning of the decrease in sunlight will be the trigger for the plant to start putting on side vines, and the plant will stop its vertical growth. The sidearms will then begin to produce hop cones on the side arms. This is know as the flowering stage, when horizontal grwoth begins.
Make sure to keep the sidearms from tangling up during this time and clear away any weeds and branches from the bottom 3 feet of the plant. Weeds promte moisture, which can provide a safe haven for insects that you do not want in your hop plant. Fungal disease can also get started with way. Better to bid it goodbye from the gitgo.
As the hop cones grow larger, you will want to keep an eye on the color and texture of the flower. They will end up yellowish green to a very light green. They should feel very light to the touch, and feel very dry also. A rule for know when harvest time is getting close is this: if you crush one of the cones in your hand, and it stays compressed, then it is not time. Low alpha hops, or aroma hops, will typicallly be ready to harvest sooner than your bittering hops. When you have crushed a hop also, you should have the smell of the lupulin on your hands. The smell of fresh hops is incredible.
We'll talk again soon,
Raymond C. Province |
|
Written by Ray Province
|
|
Friday, 12 February 2010 12:47 |
|
A few months ago, the Ozarks got its very first distillery. I have been meaning to share a little about the Copper Run Distillery. It is quite the place.
The Copper Run Distillery is a small craft style distillery located about 10 miles north of Branson, Missouri. Jim opened the doors a couple of months ago, featuring a Ozark style corn whiskey, golden rum, and vodka. I had a chance to be there on almost the opening day (my first bottle of whiskey was No. 12!). The product is very good, and will only get better with time.
The Distillery is located at 1901 Day Rd. Walnut Shade MO 65771. The phone number is 417-294-0375 Sample Room Hours: 10-7 Tues. thru Sun. Private tastings by appointment only. Here are some directions to Jim's place: from Branson MO. Take 65 North to Bear Creek Rd, (approx. 9 miles. Turn left and go 4.5 miles. Stay right as Bear Creek becomes Day Road. (Bear Creek turns left.) Look for the whiskey barrels on your left.
Jim is now aging some whiskey in oak barrels, and it should be very interesting. His barrels came from a local wine maker. The special barrels should add some interesting overtones to the whiskey over time. I especially liked the vodka also.
Let me add some pictures of the facility for you also. However, you really need to pay a visit. The trip is worth the samples.


If you would like to know about the Copper Run Distillery, you can email them at copperrundistillery@gmail.com
Slainte,
Ray Province, The Celtic Ozarkian
|
|
Written by Ray Province
|
|
Monday, 01 February 2010 21:20 |
|
When we think of ale, we usually think of the drink that modern folks call beer. Historically, though, ale can refer to fermented drinks made for almost any plant substance. In the history of the Celtic people, ale has been made since around 2000 B.C.. In fact, there have been some remnants of a form of heather ale found in Scotland that date to around this time.
The first ales happened strictly by the force of nature. Natural yeasts fermented fruits, honey, and grains. Then, someone was brave enough to try to drink it. What a surprise that must have been. Since that time, there have been lots of ingredients used in the ales of history.
In terms of the connection between beer and ale, one must consider the addition of hops to the ale. Many of the first ales had no hops at all. That was a later discovery. Eventually, a standardization of ale ingredients was introduced by an Act of Parliament. Leave it to the government to mess things up! In order to call something beer, only malt, hops, water, and yeast were to be used. Supposedly, the need to standardize ingredients was supposed to keep drinkers from being exposed to poisonous ingredients being added to their beer. In all truth, it probably had as much to do with being able to tax the ingredients. Many of the early Celtic hop farms were owned by people in the House of Lords.
In the last 20 years or so, there has been a revival of micro brewing specialty batches of ales and lagers. Many of the old recipes are coming back. It should really help to change the quality of beer and ale available to the general consumer. In my own case, I have been enjoying a lot of ales, recently, that have been made with the traditional malt and heather flowers of Scotland. What a treat! |
|
Written by Ray Province
|
|
Saturday, 30 January 2010 17:36 |
A case of Irish ethics has made it into the papers and television. You have probably seen the video of it. A man in Turkey is dropped two stories off a bridge, while watching a dump truck crash into the bridge.
The videographer was Irish. There is a video on Youtube that argues whether the man should have been warned. That may be so. That, however, is beside the fact.
The real questionn is: what does being Irish have to do with it? An Irishman wouldn't have stayed on the bridge. Be would have ran the other way.
The Irish would have gotten off the bridge without spilling a drop of whiskey also. The luck of the Irish alone would have kept a true Irishman alive at twice that height. So, we obviously know the poor wee soul was not Irish!
Now before herself scolds me for this blog, I best sat this: do you think this whole thing is blarney? It may be all of that. Intact, it makes about as much sense as questioning the ethic of the videographer because be is Irish. Don't mess with the Irish.
Raymond C. Province, M.A.
Celtic Ozark Solutions
Raymond C. Province, M.A.
Celtic Ozark Solutions
|
|
|
|
|
<< Start < Prev 1 2 3 Next > End >>
|
|
Page 1 of 3 |